Manufacturing of suspended balconies HS ALUSYSTEM
Certified production

Production process
of suspended balconies

How suspended balconies are manufactured: measurement, technical design, HS Compliance Pack, KOMAXIT, quality control, installation protocol and handover.

ISO
9001 · 14001 · 45001
kontrola kvality
RAL
any KOMAXIT colour

ISO 9001 / 14001 / 45001

certified production

Laser + welding

precise production without deformation

KOMAXIT

long-term RAL colour stability

Handover with protocol

warranty certificate + photo documentation

Quality, safety and precision

The production process of suspended balconies

Manufacturing of suspended balconies is a complex process that combines modern materials, precise technological production and the expertise of our team. Every balcony is the result of careful planning, precise workmanship and certified quality control — so that our balconies are not only aesthetically perfect but also safe and weather-resistant in the long term.

From material to handover

6 steps of our production

1

Hliníkové a nerezové profily

Základ konštrukcie

Every structure starts with quality aluminium and stainless-steel profiles vybranými s ohľadom na mechanickú pevnosť, nízku hmotnosť a odolnosť voči korózii. Hliníkové profily sú ideálne pre moderné balkóny — kombinujú pevnosť, ľahkosť a odolnosť. Nerezové profily zaručujú maximálnu stabilitu aj v extrémnych podmienkach.

Každý profil je kontrolovaný na rozmery a materiálové parametre pred prípravou na povrchovú úpravu KOMAXIT.

2

Výplne balkónov

Bezpečnosť a dizajn

Balcony infills combine safety, durability and visual appeal. We use only certified materials: safety glass (toughened or laminated), DIBOND ALUPANEL (resistant to weather and UV radiation) and Fundermax (laminátové dosky pre exteriér s variabilným dizajnom).

Každá výplň je precízne narezaná, opracovaná a prispôsobená konštrukcii — dokonalá súhra s fasádou a farebným riešením budovy.

3

Precízne zváranie

Spoľahlivosť a bezpečnosť

Welding is a critical step — the quality of the welds directly affects the stability, strength and safety of the whole structure. Our welders work with state-of-the-art water-cooled welding machines, ktoré umožňujú presné zvary bez deformácií profilov a zachovanie mechanických vlastností materiálu.

Každý zváraný spoj je kontrolovaný vizuálne aj meraním podľa platných technických noriem — stopercentná spoľahlivosť.

4

Laserové rezanie a jemné brúsenie

Presnosť na milimeter

Every profile and component undergoes laser cutting, which ensures maximum dimensional accuracy, clean edges without deformation and precise preparation for welding. Cutting is followed by fine sandblasting — hladký povrch, optimálna priľnavosť KOMAXIT, dlhodobá ochrana.

5

KOMAXIT surface finish

Odolnosť a estetika

KOMAXIT powder coating provides high mechanical resistance, colour stability and minimal maintenance. Farebná úprava podľa vzorkovníka RAL umožňuje presné zladenie konštrukcie s výplňami a fasádou bytového domu.

6

Kontrola kvality

5-stupňová verifikácia

Every balcony goes through a multi-stage inspection: material verification, weld inspection, dimensional check, surface-finish inspection and infill testing. This system ensures that our balconies meet the strictest technical standards, safety regulations and aesthetic requirements.

A guarantee of quality and safety

Our certificates

These certificates confirm that our suspended balconies and all structural components are manufactured and installed with the utmost expertise, safety and a long-term warranty.

9001

ISO 9001:2015

Quality management — every process from production to installation is controlled and monitored.

14001

ISO 14001:2015

Environmental management — minimising the impact on the environment.

45001

ISO 45001:2023

Occupational health and safety — safe production and installation.

State welding certifications

Certified welders to applicable Slovak and European standards.

Work at height

Rope-access certifications and permits for safe installation on all floors.

TSÚS — impact tests of infills

Railing infills tested by an impact test v akreditovanom the Technical and Test Institute for Construction (TSÚS) — independent proof of safety.

Frequently asked questions

Questions about the production process

Proces zahŕňa zameranie, technický návrh, výrobu hliníkovej konštrukcie, povrchovú úpravu, prípravu výplní a kontrolu pred montážou.
Áno, každý projekt sa prispôsobuje konkrétnemu bytovému domu, rozmerom, statike a požiadavkám vlastníkov.
Pred montážou sa kontrolujú rozmery, povrchová úprava, pripravenosť konštrukcie a súlad s technickým riešením projektu.

A balcony project without surprises: the meeting, variant quote and 10-year service assurance

We help managers and owners’ associations prepare, approve and deliver suspended balconies so that owners have clear documents, the manager has less chaos and the building has long-term service assurance.

Request a quote Call +421 905 594 499

No empty promises. First we assess the technical options and the recommended next step.

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